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OpenPro Shop Floor Control Software

OpenPro Manufacturing Shop Floor Control

Shop Floor Control Overview

OpenPro Shop Floor Control is where all the daily processes for work in process are entered and completed. Production reporting utility generates completed production transactions for both the manufactured part as well as consumed materials. The tool reports production totals for the selected resource on a specified reporting date and operation.

– Integrates with MRP – Detailed or summary Labor Posting and reporting – Calendar for scheduling

– Work Order processing – Material Scrap Analysis – Work center reporting – Operation reporting

– Lot and serial tracking support – Resource reporting – Barcoding – Time Card Activity

Manufacturing Inventory Control Software

Tracking inventory is critical to containing costs and meeting scheduling during the manufacturing cycle. OpenPro’s Manufacturing Inventory Control software handles the entire operating process, including providing complete RF barcoding and tracking throughout the inventory cycle process.

OpenPro and Motorola MC9000 Interface

OpenPro and Motorola interface to give portable access to all shop floor processes. The portable device interface now get speedy responses with ready access to the most current enterprise information. Used in retail, manufacturing, logistics and industrial environments, the rugged mobile computers increase productivity by giving your employees timely access to the information they need to do their jobs more efficiently.

You gain overall operational efficiencies and reduce the costs and quality issues associated with data input errors. Rugged designs and comfortable form factors enhance both device and employee productivity and protect your investments in mobile technology. Ease of deployment and management reduces your IT costs and increases Return on Investment (ROI).

OpenPro Shop Floor Control is where all the daily processes for work in process are entered and completed. Production reporting utility generates completed production transactions for both the manufactured part as well as consumed materials. The tool reports production totals for the selected resource on a specified reporting date and operation.

– Integrates with MRP – Detailed or summary Labor Posting and reporting – Calendar for scheduling

– Work Order processing – Material Scrap Analysis – Work center reporting – Operation reporting

– Lot and serial tracking support – Resource reporting – Barcoding – Time Card Activity

Complete RF bar coding and tracking throughout the inventory cycle process.

Manufacturing Shop Floor Control Features (SFC)

Pick tickets for production
Status of work orders on the floor
show status of what work orders are scheduled
clock in and out of work order for labor tracking
connect to automated machines to keep track of production
Track the use and maintenance of production tools.
Be alerted whenever tools require maintenance or replacement.
Establish work centers for all production activities.
Define rates at which each work center can process its work.
Define days of the week when each work center is open.
Define an unlimited number of splits per shift, including optional splits for overtime, reserve labor, etc.
Define required material, labor, and overhead for each work center.
Roll up material, labor, and overhead costs throughout the entire product structure.
Create routing details for bills of material and manufacturing orders.
Estimate assembly times for any production quantity.
Predict start date for given completion date.
Predict completion date for given start date.
Accurately estimate manufacturing costs based on combined material, labor, and overhead.
Post shop operations to individual production operations.
Compare actual to estimated manufacturing costs with detailed variance reports.
Adjust routings to reflect the actual time required to perform an operation.
Analyze production efficiency for each manufacturing order operation.
View work center loading for any range of dates.
Analyze all work center conflicts for any range of dates.
Resolve work center conflicts quickly and easily using drag and drop capacity management tool.

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